Jump to content

LIGO AIR User Guide: Difference between revisions

From SOJI ELECTRONICS
[checked revision][checked revision]
Admin (talk | contribs)
Bureaucrats, Interface administrators, Administrators
2,029 edits
VisualWikitext
Create page
 
 
(37 intermediate revisions by the same user not shown)
Line 1: Line 1:
== Safety Information ==
== Safety Information ==
<div class="dim">
{{Notice
| title = Important notes during sensor installation
| body = *Install the sensor in the direction of maximum signal transmission (the directional arrow on the sensor cover should point toward the receiving device).
*Minimum allowable length of the measuring probe is 150 mm.
*Make sure there is no metal plate covering the sensor head, as this may block Bluetooth signal.
*Ensure that the signal strength (RSSI) at the receiving device is not less than -80 dBm. In cases of weak signal, it is necessary to use a LIGO PRO or a LIGO AIR Adapter to ensure the transmission strength remains within the acceptable range.
*Change the default password provided by the manufacturer to prevent unauthorized access.
*Detailed instructions for using mobile application (LIGO BLE configurator) are described in detail in the ‘LIGO BLE Configurator App User Guide’ document.
}}
 
== Product Overview ==
 
This user guide provides detailed instructions for the proper installation of the LIGO AIR fuel level sensor. The guide is intended for technicians, engineers, system integrators and end-users who are responsible for installing and maintaining the sensor in a variety of fuel tanks and vehicles.
 
The LIGO AIR fuel level sensor is a precision device designed by SOJI Electronics to measure the level of fuel in tanks with high accuracy and reliability. Correct installation is critical to ensure optimal performance and long-term durability.
 
Please read this guide thoroughly before beginning the installation process. Following the steps and recommendations provided will help you avoid common issues and ensure safe, effective operation of the sensor.
 
== Package Contents ==
 
{| class="wikitable" style="text-align:center;"
|-
! No. !! Description !! Qty (pcs)
|-
| 1 || style="text-align:left;" | LIGO AIR Fuel Level Sensor. Standard lengths: 700, 1000, and 1500mm (for customized lengths, please contact the manufacturer) || 01
|-
| 2 || style="text-align:left;" | Oil filter || 01
|-
| 3 || style="text-align:left;" | Gasoline-resistant rubber gasket || 01
|-
| 4 || style="text-align:left;" | Bottom-stop and springs || 01
|-
| 5 || style="text-align:left;" | Self-drilling screw M4.8x32mm || 05
|-
| 6 || style="text-align:left;" | Rivet and screw M5x20mm || 05
|-
| 7 || style="text-align:left;" | Protective cap || 01
|-
| 8 || style="text-align:left;" | User manual || 01
|}
 
== Specifications ==


''This section documents all safety-related information per IEC/IEEE 82079-1 and ANSI Z535.6 standards.''
=== Technical specifications ===


'''What to fill in:'''
{| class="wikitable" style="text-align:center;"
* General safety requirements (PPE, qualified personnel, working conditions)
|-
* Specific hazards using callouts:
! Parameter !! LIGO AIR LxS || LIGO AIR LxT !! LIGO AIR-PRO
** <code><nowiki>{{Danger|title=...|body=...}}</nowiki></code> — imminent hazard, death/serious injury
|-
** <code><nowiki>{{Warning|title=...|body=...}}</nowiki></code> — potential hazard, possible injury
| style="text-align:left;" | Standard length (L), mm || colspan="3" | 700, 1000, 1500...up to 6000 mm
** <code><nowiki>{{Caution|title=...|body=...}}</nowiki></code> — potential equipment damage
|-
** <code><nowiki>{{Notice|title=...|body=...}}</nowiki></code> — important info, no hazard
| style="text-align:left;" | Measuring error, % || colspan="3" | ± 0.5 %
* Emergency procedures (fire, electric shock, chemical exposure, evacuation)
|-
* Emergency contact numbers
| style="text-align:left;" | Bluetooth specs || colspan="3" | Bluetooth 5.4, IEEE 802.15.4-2006, 2.4 GHz, -95 dBm sensitivity
|-
| style="text-align:left;" | TX power max || 6 dBm || 6 dBm || 19.5 dBm
|-
| style="text-align:left;" | Advertising Protocol || colspan="3" | - SOJI Protocol (default)<br>- Mielta Protocol (setting in mobile app)<br>- Escort Protocol (setting in mobile app)
- Technoton Protocol (setting in mobile app)
- EUROSEN Protocol (setting in mobile app)
|-
| style="text-align:left;" | Power supply: Built-in Battery Li-SOCL2 || 3.6V * 2600mAh || 3.6V * 2600mAh || 3.6V * 3600mAh
|-
| style="text-align:left;" | Current consumption in working mode (uA) || 9 || 9 || 27
|-
| style="text-align:left;" | Measurement interval (second) || colspan="3" | From 5 to 10
|-
| style="text-align:left;" | Advertising message interval (second) || From 5 to 10 || From 5 to 10 || 10
|-
| style="text-align:left;" | Waterproof standard (Ingress protection rating, IP) || colspan="3" | IP69K
|-
| style="text-align:left;" | Operating temperature (°C) || colspan="3" | -40...+85
|-
| style="text-align:left;" | Resolution (bit) || colspan="3" | 12
|-
| style="text-align:left;" | Accelerometer || N/A || Built-in
|Built-in
|-
| style="text-align:left;" | Memory || colspan="3" | Built-in 32Mb EEPROM
|-
| style="text-align:left;" | Average sampling period, s || colspan="3" | 5 to 60
|-
| style="text-align:left;" | Absolute error in temperature measurement within the entire temperature measuring range, °С || colspan="3" | ±2
|-
| style="text-align:left;" | Average service life, years (expected) || colspan="3" | 10 years
|-
| style="text-align:left;" | Storage condition || colspan="3" | 15°C to 30°C, RH < 60%
|}


'''Example callout:'''
=== Overview of sensor structure ===
{{Notice|title=Sample Notice|body=Read entire guide before installation. Qualified technicians only. Wear PPE.}}


<div style="text-align:center;">
[[File:LIGO-AIR-fig1-sensor-structure.png|frameless|674px]]
<div style="font-style:italic; color:#555;">Figure 1. LIGO AIR series' overall dimensions (mm).</div>
</div>
</div>


== Product Overview ==
{| class="wikitable" style="text-align:center;"
<div class="dim">
|-
! Manufacturer part number !! L (mm)
|-
| style="text-align:left;" | LIGO AIR – L7S<br>LIGO AIR – L7T<br>LIGO AIR PRO – L7S || 700 ± 3
|-
| style="text-align:left;" | LIGO AIR – L10S<br>LIGO AIR – L10T<br>LIGO AIR PRO – L10S || 1000 ± 3
|-
| style="text-align:left;" | LIGO AIR – L15S<br>LIGO AIR – L15T<br>LIGO AIR PRO – L15S || 1500 ± 3
|}


''Introduce the product: what it is, what it does, and key value proposition.''
== Installation ==


'''What to fill in:'''
=== Fuel tank preparation ===
* 1–2 paragraph product description: name, category, primary function, key features
* '''Intended Use''' — bullet list of applications the product is designed for
* '''NOT Intended For''' — bullet list of excluded applications (safety/regulatory)
* '''Product Variants''' — table of variants if multiple SKUs exist (Variant / Description / Use Case)


'''Example structure:'''
# Empty the tank, clean and dry it if necessary, for gasoline fuel tanks, all fuel vapors must be removed from the tank to prevent fire or explosion during installation.
* Paragraph: "The [Product Name] is a [type] device designed for [primary application]..."
# Selecting the installation location for the LIGO AIR fuel level sensor, take the following requirements into account:
* Variants table with columns: Variant | Description | Use Case
#* The sensor's installation location must be as close as possible to the tank's geometric center and at its deepest point.
#* The sensor's installation location must be as close as possible to the tank's geometric center and at its deepest point.
#* Ensure that the sensor must avoid contact with reinforcement ribs and other equipment inside the tank.


<div style="text-align:center;">
[[File:LIGO-AIR-fig2-tank-preparation.png|frameless|600px]]
<div style="font-style:italic; color:#555;">Figure 2. Tank installation location requirements</div>
</div>
3. Drilling a central hole (Ø42 mm), then drill four additional holes for mounting screws as shown in the figure below:
<div style="text-align:center;">
[[File:LIGO-AIR-fig3-drilling.png|frameless|523px]]
<div style="font-style:italic; color:#555;">Figure 3. Drilling central hole Ø42 mm and four mounting screw holes</div>
</div>
</div>


== Package Contents ==
'''Notes:''' The mounting hole diameter depends on the material and thickness of the tank
<div class="dim">
* For fuel tanks with a wall thickness ≤3 mm, M5 rivet nut should be used. In this case, Drill 4 × Ø7 mm mounting screw holes.
* For fuel tanks with a wall thickness >3 mm, M4.8 self-tapping screw can be used. In this case, Drill 4 × Ø7 mm mounting screw holes.
* Mounting holes positions must ensure that the sensor is installed in the direction of maximum signal transmission (the directional arrow on the sensor cover should point toward the receiving device).
 
=== Sensor preparation ===
 
1. Cutting sensor tube
 
The length of the sensor tube should be calculated according to the following formula:
 
  '''L = H - 25 mm'''
 
Where:
* '''L''' – final tube length after cutting
* '''H''' - height of the tank at the installation point.
 
After cutting, remove any burrs and clean the tube using fuel.


''List everything included in the shipment box.''
'''Note:''' The minimum length of the tube after cutting must be at least 150 mm (15cm)


'''What to fill in:''' table with columns:
2. Installing bottom-stop springs and filter
* '''No.''' — item number (1, 2, 3, ...)
* '''Item''' — item name (vd: "Main sensor unit", "Mounting bracket", "Connection cable 2m")
* '''Quantity''' — quantity per package (vd: 01, 02)


'''Important note to include:''' "Verify all items are present before installation. Contact support if any item is missing or damaged."
Installing the bottom-stop and the oil filter in sequence, as shown in the figure below:


<div style="text-align:center;">
[[File:Screenshot 2026-06-19 161113.png|frameless|562px]]
<div style="font-style:italic; color:#555;">Figure 4. Installing bottom-stop springs and oil filter</div>
</div>
</div>


== Specifications ==
=== Installing sensor on the fuel tank ===
<div class="dim">


''Technical specifications of the product per IEC/IEEE 82079-1.''
# Apply gasket sealant to fuel tank, gasket and sensor flange (using Fuel resistant RTV Silicone gasket maker).
# Insert the LIGO AIR fuel sensor into the tank and secure fasten it securely using the appropriate screws (using self-tapping screws or rivet nut depending on fuel tank thickness and material as mentioned above).


'''What to fill in:''' specification table with columns Parameter / Value / Unit, covering:
<div style="text-align:center;">
* Mechanical: Dimensions (L × W × H), Weight
[[File:LIGO-AIR-fig5-installing-on-tank.png|frameless|624px]]
* Environmental: Operating temperature, Storage temperature, Ingress protection (IP)
<div style="font-style:italic; color:#555;">Figure 5. Installing sensor on the fuel tank</div>
* Electrical: Power supply, Current consumption (avg/peak/sleep)
</div>
* Wireless (if applicable): Bluetooth/WiFi/LoRa protocol
* Service life (expected years)


'''Sub-sections to consider:'''
'''Note:''' Install the sensor in the direction of maximum signal transmission (the directional arrow on the sensor cover should point toward the receiving device).
* '''Technical Specifications''' — main spec table
* '''Dimensions''' — mechanical drawing image (upload as "Product-dimensions.png")
* '''Pinout/Connector''' (if applicable)


<div style="text-align:center;">
[[File:LIGO-AIR-fig6-clearance.png|frameless|540px]]
<div style="font-style:italic; color:#555;">Figure 6. Minimum 150 mm clearance between sensor top and overhead metal surface</div>
</div>
</div>


== Installation ==
'''Note:''' Ensure a minimum clearance of 150 mm between the top of the sensor and any overhead metal surface.
<div class="dim">
 
=== Installing protective cap ===


''Step-by-step installation procedure.''
The protective cap should be installed after the sensor installation and calibration processes are completed. This cap helps prevent unauthorized access and protects the sensor from environmental factors such as sunlight, physical impact…


'''Pre-requisite:''' "Before installation: Read [[#Safety Information|Safety Information]] section."
<div style="text-align:center;">
[[File:LIGO-AIR-fig7-protective-cap-install.png|frameless|537px]]
<div style="font-style:italic; color:#555;">Figure 7. Installing protective cap</div>
</div>


'''What to fill in (sub-sections):'''
Push the protective cap until it clicks into place, indicating that it is fully seated.
* '''Tools Required''' — bullet list of tools + PPE
* '''Step 1: Site Preparation''' — clean mounting surface, clearance, power off
* '''Step 2: Mounting''' — physical mounting procedure with torque values
* '''Step 3: Connection''' — electrical/wireless connection with wire color codes
* '''Step 4: Verification''' — how to verify installation (LED status, app discovery)


'''Optional:''' mounting diagram image (upload as "Product-mounting.png")
In cases when sensor inspection is required, the protective cap must be removed. Follow the removal procedure as shown in picture below:


<div style="text-align:center;">
[[File:LIGO-AIR-fig8-protective-cap-remove.png|frameless|651px]]
<div style="font-style:italic; color:#555;">Figure 8. Protective cap removal procedure</div>
</div>
</div>
'''Note:''' Please ensure that no parts of the sensor are damaged while removing the protective cap.


== Configuration ==
== Configuration ==
<div class="dim">


''Software setup after physical installation.''
=== Connecting sensor to smartphone and setting ===
 
To configure the LIGO AIR fuel sensor, download the '''LIGO BLE Configurator''' app on '''Appstore (for IOS) or CH Play (for Android devices).'''
 
Hereinafter LIGO BLE Configurator is referred to as the "application" or "app".
 
'''Note:''' For full operation, you must grant all the permissions requested by the app
 
<gallery mode="packed" widths="250" heights="500">
File:LIGO-AIR-fig9-app-permissions-1.jpg|Figure 9. Grant all the permissions request by program
File:LIGO-AIR-fig10-app-permissions-2.jpg|Figure 10. Grant all the permissions request by program
</gallery>
 
Grant all the permissions request by program as above
 
==== Connecting sensor ====


'''What to fill in (sub-sections):'''
Run the application and select the sensor you want to connect to, as shown in the pictures below:
* '''Mobile Application''' — iOS/Android app download links + required permissions
* '''Connecting Sensor''' — numbered steps to discover and pair device
* '''Calibration''' — calibration procedure (Set Full, Set Empty, etc.)
* '''Configurable Parameters''' — table with columns: Parameter / Default / Range / Description
** Common params: Device name, Measurement interval, Output protocol, Password


</div>
<gallery mode="packed" widths="250" heights="500">
File:LIGO-AIR-fig11-connect-1.jpg|Figure 11. Selecting sensor type
File:LIGO-AIR-fig12-connect-2.jpg|Figure 12. Connecting sensor
</gallery>


== Operation ==
==== Set Empty and Set Full ====
<div class="dim">


''Day-to-day usage instructions for end users.''
Step 1: Set Full


'''What to fill in (sub-sections):'''
* Immerse the sensor in fuel until the fuel reaches the sensor flange
* '''Reading Data''' — how data is delivered (gateway, app, cloud)
* Wait for C_working value to stablize and then press Set Full button
* '''Calibration Methods''' — table of available calibration methods with recommended option
* '''Long-Range Operation''' — range settings for challenging environments
* '''Protective Accessories''' — optional caps/housings if applicable
* '''Operating Modes''' — normal/diagnostic/sleep modes if applicable


<div style="text-align:center;">
[[File:LIGO-AIR-fig13-set-full.jpg|frameless|304px]]
<div style="font-style:italic; color:#555;">Figure 13. Set Full</div>
</div>
</div>


== Troubleshooting ==
Step 2: Set Empty
<div class="dim">
 
* Remove the sensor from the fuel and wait for 1-2 minutes allow the fuel drain from the measuring probe and then press Set Empty button.
 
<div style="text-align:center;">
[[File:LIGO-AIR-fig14-set-empty.jpg|frameless|304px]]
<div style="font-style:italic; color:#555;">Figure 14. Set Empty</div>
</div>


''Common problems and solutions for end users.''
=== Calibration table ===


'''What to fill in:''' table with columns:
After installation, the sensor must be calibrated to ensure accurate volume measurement. Calibration table can be performed either on the platform (server) or locally on the sensor.
* '''Symptom''' — what user observes (vd: "Device does not power on", "No Bluetooth connection")
* '''Possible Cause''' — bullet list of potential causes
* '''Solution''' — bullet list of step-by-step solutions


'''Closing note:''' "If problem persists, contact [[#Support / Contact|Support]]."
* '''Calibration table on the Platform (Server):''' The sensor sends raw level values (ranging from 0 to 4095) to the server via the telematic device. The platform uses a calibration table to convert these values into volume (liters).
* '''Calibration table on the Sensor:''' The sensor directly sends volume values (liters) based on the internal calibration table.


</div>
Note: For LIGO AIR sensors, the manufacturer recommends performing calibration table on the platform.


== Maintenance ==
== Operation ==
<div class="dim">


''Periodic maintenance and end-of-life procedures.''
=== Solutions for long-range or in metal-obstructed environments ===


'''What to fill in (sub-sections):'''
In some cases, when the distance between the sensor and the receiver is long or there are many metal obstacles causing signal attenuation, customers can choose the LIGO AIR PRO model to increase transmission power or install the LIGO AIR Adapter at the receiver side to boost the signal received from the sensor.
* '''Periodic Inspection''' — table: Frequency (Monthly/Quarterly/Annually/5-year/8-10 year) / Action
* '''Cleaning''' — procedure with prohibited materials (solvents, abrasives)
* '''Battery Replacement''' (if applicable) — procedure + safety warnings
* '''Calibration Verification''' — re-calibration after maintenance
* '''Disposal / End-of-Life''' — recycling instructions per WEEE/RoHS


'''Required safety callout:'''
Below is a comparison table of transmission distances between different types of sensors and receivers:
{{Warning|title=Battery Replacement Safety|body=Replace only with authorized part. Disconnect before opening. Wear chemical-resistant gloves. Observe correct polarity.}}


</div>
{| class="wikitable" style="text-align:center;"
|-
! Device !! Bluetooth signal range
|-
| style="text-align:left;" | LIGO AIR + Telematics (tracker) device || Standard distance
|-
| style="text-align:left;" | LIGO AIR + LIGO AIR Adapter || 2 x Standard distance
|-
| style="text-align:left;" | LIGO AIR Pro + LIGO AIR Adapter || 4 x Standard distance
|}


== Certification / Compliance ==
== Troubleshooting ==
<div class="dim">
<div class="dim">
{| class="wikitable"
|-
! Symptom !! Possible Cause !! Solution
|-
| Sensor not discovered by LIGO BLE Configurator app
|
* App permissions not granted
* Sensor outside Bluetooth range
* Metal obstruction blocking sensor head
* Sensor battery depleted (end of service life)
|
* Re-grant Bluetooth & location permissions
* Move within range; verify line-of-sight
* Remove any metal plate above sensor
* Verify sensor age vs ~10-year service life
|-
| RSSI at receiver below −80 dBm
|
* Distance too far
* Metal obstruction in signal path
* Sensor orientation wrong (arrow not toward receiver)
|
* Use LIGO AIR PRO or add LIGO AIR Adapter
* Re-route or remove obstruction
* Re-mount sensor so directional arrow points to receiver
|-
| Reading shows 0% after Set Empty when fuel is present
|
* Set Empty / Set Full procedure executed in wrong order
* Tube damaged or burrs not removed
|
* Repeat calibration: Set Full first (immersed), then Set Empty (drained)
* Inspect tube, deburr, re-cut if necessary
|-
| Cannot connect with default password (login refused)
|
* Default password already changed by previous user
|
* Contact the previous installer
|}


''Regulatory certifications and standards compliance.''
If the problem persists, contact [[#Support / Contact|Support]].
</div>


'''What to fill in (sub-sections with tables):'''
== Maintenance ==
* '''Wireless / Radio''' — Region / Standard / Status (CE RED, FCC Part 15, ISED RSS, UKCA)
* '''Environmental''' — Standard / Status (RoHS 3, REACH, WEEE, Battery WEEE)
* '''Mechanical''' — Standard / Rating (IEC 60529 IP rating)
* '''Bluetooth Qualification''' (if applicable) — QDID, SIG Member ID, EPDID
* '''Warranty''' — period, exclusions, void conditions


'''Cross-references:'''
== Certification / Compliance ==
* See [[Product Certification & Approvals]] for detailed certificates
* See [[Product Memberships]] for SIG memberships


</div>
Refer to [[LIGO AIR Certification & Approvals]] for current certificate status.''


== Support / Contact ==
== Support / Contact ==
<div class="dim">


''Customer support channels.''
{| class="wikitable"
|-
! Channel !! Detail
|-
| Company || SOJI ELECTRONICS.,JSC
|-
| Address || C50-LK13, Lot No. 09, New Urban Area, Le Trong Tan street, Duong Noi Ward, Ha Dong District, Hanoi City, Vietnam
|-
| Tel/Fax || +84 24 62 932 369
|-
| Email || contact@sojielectronics.com
|-
| Website || [http://sojielectronics.com sojielectronics.com]
|}


'''What to fill in:''' contact table with rows:
* '''Website''' — sojielectronics.com
* '''Email''' — support@sojielectronics.com
* '''Phone''' — support number
* '''Address''' — full company address
* '''Service hours''' — vd: "Mon–Fri, 08:00–17:00 GMT+7"


</div>
<div class="noprint">
<div class="noprint">
== Related Documents ==
== Related Documents ==
''Cross-references to other documents.''
''Cross-references to other documents.''

Latest revision as of 01:55, 26 June 2026

Safety Information

ℹ️ NOTICE — Important notes during sensor installation
  • Install the sensor in the direction of maximum signal transmission (the directional arrow on the sensor cover should point toward the receiving device).
  • Minimum allowable length of the measuring probe is 150 mm.
  • Make sure there is no metal plate covering the sensor head, as this may block Bluetooth signal.
  • Ensure that the signal strength (RSSI) at the receiving device is not less than -80 dBm. In cases of weak signal, it is necessary to use a LIGO PRO or a LIGO AIR Adapter to ensure the transmission strength remains within the acceptable range.
  • Change the default password provided by the manufacturer to prevent unauthorized access.
  • Detailed instructions for using mobile application (LIGO BLE configurator) are described in detail in the ‘LIGO BLE Configurator App User Guide’ document.

Product Overview

This user guide provides detailed instructions for the proper installation of the LIGO AIR fuel level sensor. The guide is intended for technicians, engineers, system integrators and end-users who are responsible for installing and maintaining the sensor in a variety of fuel tanks and vehicles.

The LIGO AIR fuel level sensor is a precision device designed by SOJI Electronics to measure the level of fuel in tanks with high accuracy and reliability. Correct installation is critical to ensure optimal performance and long-term durability.

Please read this guide thoroughly before beginning the installation process. Following the steps and recommendations provided will help you avoid common issues and ensure safe, effective operation of the sensor.

Package Contents

No. Description Qty (pcs)
1 LIGO AIR Fuel Level Sensor. Standard lengths: 700, 1000, and 1500mm (for customized lengths, please contact the manufacturer) 01
2 Oil filter 01
3 Gasoline-resistant rubber gasket 01
4 Bottom-stop and springs 01
5 Self-drilling screw M4.8x32mm 05
6 Rivet and screw M5x20mm 05
7 Protective cap 01
8 User manual 01

Specifications

Technical specifications

Parameter LIGO AIR LxS LIGO AIR LxT LIGO AIR-PRO
Standard length (L), mm 700, 1000, 1500...up to 6000 mm
Measuring error, % ± 0.5 %
Bluetooth specs Bluetooth 5.4, IEEE 802.15.4-2006, 2.4 GHz, -95 dBm sensitivity
TX power max 6 dBm 6 dBm 19.5 dBm
Advertising Protocol - SOJI Protocol (default)
- Mielta Protocol (setting in mobile app)
- Escort Protocol (setting in mobile app)

- Technoton Protocol (setting in mobile app) - EUROSEN Protocol (setting in mobile app)

Power supply: Built-in Battery Li-SOCL2 3.6V * 2600mAh 3.6V * 2600mAh 3.6V * 3600mAh
Current consumption in working mode (uA) 9 9 27
Measurement interval (second) From 5 to 10
Advertising message interval (second) From 5 to 10 From 5 to 10 10
Waterproof standard (Ingress protection rating, IP) IP69K
Operating temperature (°C) -40...+85
Resolution (bit) 12
Accelerometer N/A Built-in Built-in
Memory Built-in 32Mb EEPROM
Average sampling period, s 5 to 60
Absolute error in temperature measurement within the entire temperature measuring range, °С ±2
Average service life, years (expected) 10 years
Storage condition 15°C to 30°C, RH < 60%

Overview of sensor structure

Figure 1. LIGO AIR series' overall dimensions (mm).
Manufacturer part number L (mm)
LIGO AIR – L7S
LIGO AIR – L7T
LIGO AIR PRO – L7S		 700 ± 3
LIGO AIR – L10S
LIGO AIR – L10T
LIGO AIR PRO – L10S		 1000 ± 3
LIGO AIR – L15S
LIGO AIR – L15T
LIGO AIR PRO – L15S		 1500 ± 3

Installation

Fuel tank preparation

  1. Empty the tank, clean and dry it if necessary, for gasoline fuel tanks, all fuel vapors must be removed from the tank to prevent fire or explosion during installation.
  2. Selecting the installation location for the LIGO AIR fuel level sensor, take the following requirements into account:
    • The sensor's installation location must be as close as possible to the tank's geometric center and at its deepest point.
    • The sensor's installation location must be as close as possible to the tank's geometric center and at its deepest point.
    • Ensure that the sensor must avoid contact with reinforcement ribs and other equipment inside the tank.

Error creating thumbnail: Unable to save thumbnail to destination

Figure 2. Tank installation location requirements

3. Drilling a central hole (Ø42 mm), then drill four additional holes for mounting screws as shown in the figure below:

Error creating thumbnail: Unable to save thumbnail to destination

Figure 3. Drilling central hole Ø42 mm and four mounting screw holes

Notes: The mounting hole diameter depends on the material and thickness of the tank

  • For fuel tanks with a wall thickness ≤3 mm, M5 rivet nut should be used. In this case, Drill 4 × Ø7 mm mounting screw holes.
  • For fuel tanks with a wall thickness >3 mm, M4.8 self-tapping screw can be used. In this case, Drill 4 × Ø7 mm mounting screw holes.
  • Mounting holes positions must ensure that the sensor is installed in the direction of maximum signal transmission (the directional arrow on the sensor cover should point toward the receiving device).

Sensor preparation

1. Cutting sensor tube

The length of the sensor tube should be calculated according to the following formula: 

 L = H - 25 mm

Where:

  • L – final tube length after cutting
  • H - height of the tank at the installation point.

After cutting, remove any burrs and clean the tube using fuel.

Note: The minimum length of the tube after cutting must be at least 150 mm (15cm)

2. Installing bottom-stop springs and filter

Installing the bottom-stop and the oil filter in sequence, as shown in the figure below:

Error creating thumbnail: Unable to save thumbnail to destination

Figure 4. Installing bottom-stop springs and oil filter

Installing sensor on the fuel tank

  1. Apply gasket sealant to fuel tank, gasket and sensor flange (using Fuel resistant RTV Silicone gasket maker).
  2. Insert the LIGO AIR fuel sensor into the tank and secure fasten it securely using the appropriate screws (using self-tapping screws or rivet nut depending on fuel tank thickness and material as mentioned above).

Error creating thumbnail: Unable to save thumbnail to destination

Figure 5. Installing sensor on the fuel tank

Note: Install the sensor in the direction of maximum signal transmission (the directional arrow on the sensor cover should point toward the receiving device).

Error creating thumbnail: Unable to save thumbnail to destination

Figure 6. Minimum 150 mm clearance between sensor top and overhead metal surface

Note: Ensure a minimum clearance of 150 mm between the top of the sensor and any overhead metal surface.

Installing protective cap

The protective cap should be installed after the sensor installation and calibration processes are completed. This cap helps prevent unauthorized access and protects the sensor from environmental factors such as sunlight, physical impact…

Push the protective cap until it clicks into place, indicating that it is fully seated.

In cases when sensor inspection is required, the protective cap must be removed. Follow the removal procedure as shown in picture below:

Error creating thumbnail: Unable to save thumbnail to destination

Figure 8. Protective cap removal procedure

Note: Please ensure that no parts of the sensor are damaged while removing the protective cap.

Configuration

Connecting sensor to smartphone and setting

To configure the LIGO AIR fuel sensor, download the LIGO BLE Configurator app on Appstore (for IOS) or CH Play (for Android devices).

Hereinafter LIGO BLE Configurator is referred to as the "application" or "app".

Note: For full operation, you must grant all the permissions requested by the app

Grant all the permissions request by program as above

Connecting sensor

Run the application and select the sensor you want to connect to, as shown in the pictures below:

Set Empty and Set Full

Step 1: Set Full

  • Immerse the sensor in fuel until the fuel reaches the sensor flange
  • Wait for C_working value to stablize and then press Set Full button

Step 2: Set Empty

  • Remove the sensor from the fuel and wait for 1-2 minutes allow the fuel drain from the measuring probe and then press Set Empty button.

Figure 14. Set Empty

Calibration table

After installation, the sensor must be calibrated to ensure accurate volume measurement. Calibration table can be performed either on the platform (server) or locally on the sensor.

  • Calibration table on the Platform (Server): The sensor sends raw level values (ranging from 0 to 4095) to the server via the telematic device. The platform uses a calibration table to convert these values into volume (liters).
  • Calibration table on the Sensor: The sensor directly sends volume values (liters) based on the internal calibration table.

Note: For LIGO AIR sensors, the manufacturer recommends performing calibration table on the platform.

Operation

Solutions for long-range or in metal-obstructed environments

In some cases, when the distance between the sensor and the receiver is long or there are many metal obstacles causing signal attenuation, customers can choose the LIGO AIR PRO model to increase transmission power or install the LIGO AIR Adapter at the receiver side to boost the signal received from the sensor.

Below is a comparison table of transmission distances between different types of sensors and receivers:

Device Bluetooth signal range
LIGO AIR + Telematics (tracker) device Standard distance
LIGO AIR + LIGO AIR Adapter 2 x Standard distance
LIGO AIR Pro + LIGO AIR Adapter 4 x Standard distance

Troubleshooting

Symptom Possible Cause Solution
Sensor not discovered by LIGO BLE Configurator app
  • App permissions not granted
  • Sensor outside Bluetooth range
  • Metal obstruction blocking sensor head
  • Sensor battery depleted (end of service life)
  • Re-grant Bluetooth & location permissions
  • Move within range; verify line-of-sight
  • Remove any metal plate above sensor
  • Verify sensor age vs ~10-year service life
RSSI at receiver below −80 dBm
  • Distance too far
  • Metal obstruction in signal path
  • Sensor orientation wrong (arrow not toward receiver)
  • Use LIGO AIR PRO or add LIGO AIR Adapter
  • Re-route or remove obstruction
  • Re-mount sensor so directional arrow points to receiver
Reading shows 0% after Set Empty when fuel is present
  • Set Empty / Set Full procedure executed in wrong order
  • Tube damaged or burrs not removed
  • Repeat calibration: Set Full first (immersed), then Set Empty (drained)
  • Inspect tube, deburr, re-cut if necessary
Cannot connect with default password (login refused)
  • Default password already changed by previous user
  • Contact the previous installer

If the problem persists, contact Support.

Maintenance

Certification / Compliance

Refer to LIGO AIR Certification & Approvals for current certificate status.

Support / Contact

Channel Detail
Company SOJI ELECTRONICS.,JSC
Address C50-LK13, Lot No. 09, New Urban Area, Le Trong Tan street, Duong Noi Ward, Ha Dong District, Hanoi City, Vietnam
Tel/Fax +84 24 62 932 369
Email contact@sojielectronics.com
Website sojielectronics.com


Cross-references to other documents.

Revision History

Loading revision history...

SOJI Electronics
Retrieved from "https://wiki.sojielectronics.com/index.php?title=LIGO_AIR_User_Guide&oldid=2070"